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  • Factory Assembly Video for Miniature Linear Guides
    Aug 22, 2023
    A miniature linear guide is a device for precision positioning and guidance applications, commonly found in some areas that require high-precision motion, such as semiconductor manufacturing, medical equipment, optical equipment, etc. The following are general guidelines for the assembly steps of miniature linear guides, but actual practices may vary by make and model. In practice, always refer to the assembly manuals and guidelines provided by the manufacturer of the specific product being used. Step 1: Preparations Prepare the working area: operate on a neat and clean workbench, and ensure that the working area is free from dust, foreign objects, etc. Prepare required parts: Check all parts required for the racking system to ensure that the number and type of parts match the assembly manual. Step 2: Basic Installation Mounting the base: Secure the base to the desired work surface using screws, brackets or other suitable fixtures. Make sure the stand is parallel to the work surface. Step 3: Start the installation Installing the Bracket: Slide the bracket along the notch on the bracket, making sure the bracket moves smoothly on the bracket. Fixing: Use the provided screws or bolts to fix the screws in the desired position, make sure there is no looseness on the screws. Step Four: Stair Installation To install the stairs: Insert one end of the staircase into the notch on the bracket, then insert the other end of the staircase into the corresponding notch. Make sure the stair fits well with the stair. Bracket Fixation: Use the provided stand or stand to fix the stand on the stand, make sure the stand stays in place and does not wobble. Step Five: Test and Plan Test Swipe: Manually move smoothly along the hallway to check that the glide is smooth, unobstructed, and there is no unusual friction or noise. Adjustment Adjustment: If adjusted according to the manufacturer's guidelines, to ensure the accuracy and stability of the adjustment throughout the travel. Step 6: Add-on installation Install additional components: As required, install additional components such as sensors, limit switches, connectors, etc. Make sure that the installation of these components will not interfere with the proper operation of the channel system. Step Seven: Care and Maintenance Regular Maintenance: Regular cleaning and intervals according to the manufacturer's recommendations to keep it in working order. Check points: Regularly check the frame for screws, bolts, etc. to make sure they are not loose. Please note that the assembly of miniature straight stairs requires certain technical knowledge and professional tools. If you are not familiar with this operation, it is recommended that you seek professional help or refer to the detailed assembly manual and guidance provided by the manufacturer. Improper assembly may result in reduced performance, damage or even danger.
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  • Our master is working
    Aug 23, 2023
    Making miniature linear guides requires precise machining and assembly processes to ensure high precision and reliability. Below are the basic steps for making a miniature linear guide in general, but note that specific steps may vary by manufacturer, design, and material. Always research relevant design documentation and guidance, as well as applicable standards, before making one. Step 1: Design and Planning 1. Determine the requirements: Determine the use, load requirements, travel range, accuracy requirements, etc. of the miniature linear guide. 2. Design guide rails and sliders: Based on requirements, design the geometric shape, material, structure, and rolling bearings or sliding bearings of guide rails and sliders. 3. Additional components: Decide whether you need to integrate additional components, such as sensors, limit switches, motor drives, etc. Step 2: Material preparation 1. Select the material: Select the material suitable for the guide rail and slider, usually high-strength alloy steel or engineering plastic. Make sure that the material has sufficient hardness, wear resistance and corrosion resistance. 2. Material processing: cutting, turning, grinding and other processing steps to prepare the raw materials of guide rails and sliders. Step 3: Processing guide rail and slider 1. Precision machining: high-precision machining of guide rails and sliders to ensure that their geometric shape and surface quality meet the design requirements. 2. Housing machining: Design and process bearing housings for rolling bearings or sliding bearings, if required. Step Four: Coating and Handling 1. Surface treatment: Surface treatment of guide rails and sliders, such as chrome plating, electroplating, spraying, etc., to improve wear resistance, corrosion resistance and surface quality. 2. Lubrication: Add proper lubricant between the guide rail and slider to reduce friction and wear. Step Five: Assembly 1. Rolling bearing installation: If rolling bearings are used, install them on the bearing seat inside the slider. 2. Slider installation: Insert the slider into the guide rail to ensure that the slider can slide smoothly. 3. Fixing installation: Use screws, nuts and other fixings to fix the guide rail and slider in place. Step Six: Quality Control and Testing 1. Accuracy test: Use precision measuring tools to test the geometric shape and stroke accuracy of the miniature linear guide to ensure that it meets the design requirements. 2. Sliding test: Manually slide the slider to test whether the sliding is smooth, free of jamming, and whether it meets the expected motion characteristics. Step Seven: Add-On Component Integration 3. Integrate additional components: If necessary, integrate additional components such as sensors, limit switches, motor drives, etc. to ensure their correct installation and proper function. Step Eight: Final Testing and Adjustments 1. Comprehensive test: Conduct comprehensive tests on miniature linear guides, including tests on accuracy, stability, and load capacity. 2. Adjustment and calibration: According to the test results, make necessary adjustments and calibrations to the rail system to ensure that its performance and accuracy meet the requirements. The above steps cover the general process of making a miniature linear guide, but please note that the actual operation may vary depending on the brand, model, application and manufacturer's requirements. Before making miniature linear guides, it is recommended that you read the relevant manufacturer's instructions and technical documents in detail to ensure that you follow the correct method.
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