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  • linear guide
    Jul 08, 2023
    A linear guide is a mechanical element, usually made of metallic material, used to achieve linear motion in the fields of industry, manufacturing and automation. It consists of two parts: one is a rail fixed on the base or frame, and the other is a rail slider mounted on the moving part. The main function of the linear guide is to provide high-precision and high-rigidity linear motion, so that the mechanical system can smoothly perform linear positioning, processing and transportation. They can withstand high loads and pressures and have low friction and sliding resistance, making them ideal for applications requiring high precision and high speed motion. Linear guides are used in many industries and applications, including: Machine tools: used in CNC machine tools, grinding machines, lathes and other machine tool systems to realize the positioning, processing and cutting of workpieces. Automation equipment: used in automatic assembly lines, robot systems and other automation equipment to achieve precise positioning and transportation of workpieces. Electronics manufacturing: used to achieve precise positioning and motion control during semiconductor manufacturing, electronic assembly, and surface mounting. Packaging and logistics: In packaging machinery and logistics conveying systems, it is used to achieve accurate positioning and transportation of items. Platform and stage: used in stage performances, photography, laboratory research and other fields to achieve smooth movement and positioning. In summary, linear guides provide high-precision, high-speed, and high-reliability motion control solutions for various applications by providing support and guidance for linear motion.
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  • Installing and inspecting linear guide rails
    Oct 26, 2023
    Making linear guides is a complex process that usually requires professional manufacturers or machining companies. The following are the general steps for making linear guides: 1. Design and planning: Design the structure, size and material selection of the guide rail according to the needs and application scenarios. Consider load requirements, accuracy requirements, speed requirements and other factors to determine the parameters of the guide rail. 2. Material selection: Choose suitable guide rail materials. Common choices include steel, aluminum alloy and other metal materials, as well as special high-performance plastic materials. 3. Material processing: Use processing equipment (such as CNC machine tools) and tools to perform cutting, milling, grinding, drilling and other processing procedures on the selected material to process the material into the shape and size of the guide rail. 4. Heat treatment: Heat treatment is performed on the guide rail material, such as quenching, tempering, etc., to increase the hardness and wear resistance of the guide rail. 5. Surface treatment: Surface treatment of the guide rails, such as grinding, polishing, electroplating, etc., to improve the surface smoothness and corrosion resistance of the guide rails. 6. Assembly and debugging: Assemble the processed guide rail, including installing slide blocks, balls, guide rail seats and other accessories. Conduct debugging and testing to ensure that the guide rails run smoothly and the accuracy meets standards. 7. Lubrication and protection: Provide proper lubrication to guide rails to reduce friction and wear. Take protective measures, such as sealing and covering, to prevent contaminants from entering the guide rail. It should be noted that for complex and high-precision linear guides, the manufacturing process may be more complicated and require the use of more sophisticated equipment and processes. Therefore, for most applications, purchasing off-the-shelf linear guides or entrusting the fabrication to a professional manufacturer are the more common and feasible options.
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